Mechanical

Used to train in the correct methos of fitting keys to key-ways and spherical roller bearings with taper sleeves to shafts.

Mounted on a Mobile Beta Super or Maxi Tank with durable easy wipe clean aluminium 4mm / 5 bar Checker Plate, non-marking Castors, and drawers with ball bearing slides for tool storage. Can also supply tools if required (options for foamed drawers and/or etched tools).

Used to train apprentices & technicians on the correct methods of fitting various types of bearings.

Powder Coated trolley with braked castors with Checker Plate bottom and mid-shelf. Top shelf made from stainless steel 4mm plate. Mid-shelf contains storage facility for shafts while bottom shelf provides ample storage for bearings, tools etc.

Left: Self Lube Pillow Block Mounted Bearings, 50mm
Middle: Complete Plummer Block (Spherical Roller) Bearing Set, 60mm
Right: Self Lube Flanged Mounted Bearings, 50mm

Additional functionality to mount the following bearings, also provided:

• Tapered Roller Bearings
• Needle Roller Bearings
• Deep Groove Ball Bearings
• Cylindrical Roller Bearings

Used to train in the correct fitting and torquing of bolts to flanges. Mounted on a mobile trolley c/w 5-Point Checker Plate base and non-marking castors.

Heavy duty construction. Rig and handle in powder coated finish.

We will be pleased to quote, on request, for any additional functionality, such as the provision of relevant hand tools / tool sets.

Designed to assist in the training of technicians and apprentices in the correct techniques in fitting Cooper bearings.

Mounted on a Beta Supertank mobile Trolley with a 5 bar aluminium checker plate worktop on which is mounted two complete Cooper bearing assemblies. This allows two trainees to work on the Rig at any one time.

Designed to assist in the training of technicians and apprentices in the correct techniques to fit mechanical seals into pumps.

It is mounted on a Beta Supertank mobile Trolley with a 5-bar aluminium checker plate worktop on which is mounted a sectioned pump and 4 further replica pump ends. This allows 4 trainees to work on the Rig at any one time.

Designed to provide a motorised shaft which is mounted between 2 bearing housings complete with spherical bearings and taper sleeves. The centrally driven shaft runs through a stuffing box and a pressurised chamber which can be charged with water via a bucket pump. The other side of the chamber has a mechanical seal arrangement.
The unit comes complete with its own start stop isolator panel and is driven by a 110v motor with V-Belt and Pulley arrangement.

Mounted on a box section frame with swivel, lockable, non-marking castors.

Moving parts are guarded with clear PETG covers which allow the rig to be viewed whilst in operation.

Designed to assist instructors in training staff on the correct method of fitting gland packing material to a replica pump end.

Designed to replicate a stuffing box. Can either be supplied with a formed bracket to allow it to be securely bolted to a bench or it can be supplied with a lug welded to the replica pump end (as shown) which would allow it to be securely held in a workshop vice.

A box of packing is provided.

This Rig is designed to assist in training staff in the correct method of fitting mechanical seals.

It can either be supplied with a formed bracket (as shown) to allow it to be securely bolted to a bench or with a lug welded to the replica pump end which would allow it to be securely held in a workshop vice.

The Rig comes as a complete replica pump end with mechanical seal and any relevant OEM addition seal parts. Seal manufacture provided subject to availability and will be specified at point of order. Typical seals used can be John Crane, Chesterton or Calpeda. If there is a preference for a particular seal, please ask us to consider.

Designed for demonstrating the use of condition monitoring equipment.

Constructed primarily from hard anodised 6082 T6 grade aluminium, which is known for its excellent strength and durability.

Lateral and rotational misalignment of the motor and coupling can be achieved through the adjustment of the integrated fine pitch drive screws, and clamp nuts allow the base plate to be secured in the desired position, to ensure stability and accuracy during use. The Rig features 7 zinc plated mild steel accelerometer mounting studs and high quality SKF 6202 bearings, along with a bespoke shaft and flexible coupling, for optimal performance. Located on the shaft are 2 machined flywheels with tapped holes in their faces, for the mounting of weights, and gradient markers to identify their locations. The Brook Compton motor is powered via an inverter for variable speed control, and the base of the Rig is mounted on stainless steel springs and rubber pads, for isolation.

A removable polycarbonate machine guard, with magnetic interlock, is included to protect users from moving parts.

Can be supplied for bench mounting or with a portable trolley, at request, to suit user requirements.

Condition Monitoring equipment can be provided : please advise learning outcomes required so we can quote.

Designed to allow safe training on correct fitting and alignment of V-Belts, Taper-Lock pulleys, Roller Chain drives and Sprockets.

Complete with an interlocked guard and safety interlock to allow trainees to see the equipment running on completion of the training.

It has a small IP66 electrical enclosure, which houses the following:

• Door interlocking isolator
• Motor start/stop
• Interlock timer/relay and indicator
• Power indicator
• Ammeter

Fitted with 2 x guarded motors with rotational indication disks to simulate controlled plant. Schneider components are fitted throughout. Motors will be labeled to suit your requirements, eg: Pump, Fan, Hoist etc.

Designed to show trainees the effects of incorrect alignment, fitting of mismatched belts and incorrect tensioning.

Mounted on a skid frame, clad with 5-Bar aluminium checker plate and fitted with swivel brake castors to allow the unit to be easily transported around the workshop.

Pulleys/shafts are built into a mechanism which will allow the small pulley to be misaligned through both the X and Y axis. The take-up units, aluminium machined adjustment blocks, allow tensioning of the device.

Comprises:

• 2 off 4-groove SPB Taper-Lock pulleys
• 1 fixed and 1 adjustable mounting shafts
• 1 set of matched V-Belts
• 1 set of unmatched V-Belts
• 1 off belt tension belt indicator
• 4 off Take-Up bearing adjusters

Used to train apprentices & technicians on the correct methods of fitting and torquing bolts to flanges.

Components are mounted on a Beta maxi tank mobile workbench with nonmarking castors and a durable easy wipe clean 5-bar aluminium work surface. It is finished in a high quality paint finish. By utilising the Maxi Tank as the Base Unit, ample tool storage is available.

The Flange Sets are able to be pressurised (Pressure Relief is built in for safety) in order to be able to check sealing integrity – that bolts have been tightened correctly.

Included is a Torque Analyser as shown in the picture at the back left hand side.

We will be pleased to quote, on request, for any additional functionality, such as the provision of relevant tool sets.

Used to practice the correct techniques in stripping down and rebuilding gearboxes.

We can supply various types of gearboxes to suit your site specific requirements – please ask us about this if required.

Appropriate hand tools provided to facilitate the strip & rebuild process.

Mobile workbench with:

• 5-bar aluminium worktop
• Tool Storage
• 2 off gearboxes
• 2 off Replica Shafts
• 4 off sets of bearings

Gearbox picture is indicative, and may not reflect actual gearbox manufacturer/type supplied.

Can be used to practice emergency response and repair techniques due to a breached pipe, in an ‘offline’ and safe environment.

Mounted on a heavy duty box section frame, with 4” NB pipework, flanges and isolation valves.

Fitted with male and female industry standard fire hydrant fittings.

Similar to our Water Leak Repair Rig but designed to simulate a gas leak.

Fitted with connections to allow testing with low pressure compressed air. This allows low risk training of repair techniques.

Supplied with multiple spool pieces with different types of breach. Can also be used for controlled tightening techniques.